Ngophuhliso olukhawulezayo lwezixhobo zombane, iimoto kunye nobunye ubuchwephesha be-elektroniki, imfuno yentengiso yeentambo zocingo iyaqhubeka nokukhula.Kwangaxeshanye, ikwabeka iimfuno eziphezulu kwimisebenzi kunye nomgangatho onje nge-miniaturization kunye nobunzima.
Oku kulandelayo kuya kukwazisa kwizinto eziyimfuneko zokuhlolwa kwenkangeleko ukuqinisekisa umgangatho weentambo zocingo.Ikwazisa iimeko zesicelo sokusebenzisa inkqubo entsha ye-4K yedijithali ye-microscope ukufezekisa ukujonga okukhulu, ukulinganisa, ukufumanisa, ukuvavanya ubungakanani kunye nokuphucula ukusebenza kakuhle.
Iintambo zeentambo ezibaluleke kunye neemfuno zikhula ngaxeshanye
Intambo yokubopha, eyaziwa ngokuba yintambo yokubopha, yinxalenye eyenziwe ngokudibanisa uqhagamshelo lombane oluninzi (ubonelelo lwamandla, unxibelelwano lomqondiso) iintambo ezifunekayo ukudibanisa izixhobo zombane zibe yinyanda.Ukusebenzisa izihlanganisi ezidibanisa abafowunelwa abaninzi kunokwenza lula ukudibanisa ngelixa ukhusela ukudibaniswa kakubi.Ngokomzekelo, xa sicinga ngeemoto, kusetyenziswa iintambo zokubopha iintambo ezingama-500 ukuya kwi-1 500 kwinqwelo-mafutha, yaye ezi ntambo zokubopha iintambo zinokudlala indima efanayo nemithambo yegazi nemithambo-luvo yomntu.Iintambo zocingo eziphosakeleyo kunye nezonakeleyo ziya kuba nempembelelo enkulu kumgangatho, ukusebenza kunye nokhuseleko lwemveliso.
Kwiminyaka yakutshanje, iimveliso zombane kunye nezixhobo zombane zibonise umkhwa wokwenza i-miniaturization kunye nokuxinana okuphezulu.Kwintsimi yeemoto, itekhnoloji efana ne-EV (izithuthi zombane), i-HEV (izithuthi ezixubileyo), imisebenzi yokuncedisa ukuqhuba esekwe kubuchwephesha bokungeniswa, kunye nokuqhuba ngokuzimeleyo nazo zikhula ngokukhawuleza.Ngokuchasene nale mvelaphi, imfuno yemarike yeentambo zokubopha iyaqhubeka ukukhula.Ngokuphathelele uphando lwemveliso, uphuhliso kunye nokuveliswa, siye sangena ekufuneni ukuhlukahluka, i-miniaturization, i-lightweight, ukusebenza okuphezulu, ukuqina okuphezulu, njl., sizama ukuhlangabezana nexesha elitsha leemfuno ezahlukeneyo.Ukuze kuhlangatyezwane nezi mfuno kwaye ngokukhawuleza unikeze umgangatho ophezulu weemveliso ezintsha kunye neziphuculweyo, ukuhlolwa ngexesha lophando kunye nophuhliso kunye nokuhlolwa kwembonakalo ngexesha lenkqubo yokuvelisa kufuneka kuhlangabezane nokuchaneka okuphezulu kunye neemfuno zesantya.
Isitshixo kumgangatho, uqhagamshelo lwetheminali yocingo kunye nokuhlolwa kwembonakalo
Kwinkqubo yokwenziwa kweentambo zocingo, ngaphambi kokudibanisa izihlanganisi, iityhubhu zocingo, izikhuseli, iingcingo zocingo, iingcingo eziqinisayo kunye namanye amacandelo, inkqubo ebalulekileyo emisela umgangatho we-wire harness kufuneka iqhutywe, oko kukuthi, uqhagamshelo lwe-terminal. iingcingo.Xa udibanisa iiterminals, "crimping (caulking)", "pressure welding" kunye ne "welding" iinkqubo zisetyenziswa.Xa usebenzisa iindlela ezahlukeneyo zoqhagamshelo, xa uqhagamshelo lungaqhelekanga, lunokukhokelela kwiimpazamo ezifana nokungaqhubi kakuhle kunye nokuwa kocingo olungundoqo.
Zininzi iindlela zokubona umgangatho weentambo zokubopha, ezifana nokusebenzisa i-"wire harness checker (i-continuity detector)" ukujonga ukuba kukho ukuqhawuka kombane, iisekethe ezimfutshane kunye nezinye iingxaki.
Nangona kunjalo, ukuze kubonwe imeko ethile kunye nezizathu emva kweemvavanyo ezahlukeneyo kwaye xa kwenzeka ukungaphumeleli, kuyimfuneko ukusebenzisa umsebenzi wokuqwalasela we-microscope kunye nenkqubo ye-microscopic ukwenza uhlolo olubonakalayo kunye novavanyo lwecandelo loqhagamshelwano lwe-terminal.Izinto zokuhlola imbonakalo yeendlela ezahlukeneyo zoqhagamshelo zimi ngolu hlobo lulandelayo.
Izinto zokuhlola imbonakalo ye-crimping (i-caulking)
Ngokusebenzisa iplastiki yabaqhubi be-copper-clad ye-terminals ezahlukeneyo, iintambo kunye ne-sheaths zikhutshiwe.Ukusebenzisa izixhobo okanye izixhobo ezizenzekelayo kumgca wokuvelisa, abaqhubi be-copper-clad bagobile kwaye baxhunywe "nge-caulking."
[Izinto zokuhlola imbonakalo]
(1) Ucingo oluphambili luphumela ngaphandle
(2) Ubude bocingo oluphambili
(3) Isixa somlomo wentsimbi
(4)Isingxobo esiphumela ngaphandle
(5) Ukusika ubude
(6)-1 igobela phezulu/(6)-2 igobela ezantsi
(7)Ukujikeleza
(8)Ukungcangcazela
Iingcebiso: Ikhrayitheriya yokugweba umgangatho wobuqhophololo beetheminali ezirhabaxa "bubude becrimping"
Emva kokuba i-terminal crimping (i-caulking) igqityiwe, ukuphakama kwecandelo le-copper-clad conductor kwindawo ye-crimping ye-cable kunye ne-sheath yi "crimping height".Ukungaphumeleli ukwenza i-crimping ngokobude obuchaziweyo be-crimping kunokubangela ukungahambi kakuhle kombane okanye ukuchithwa kwentambo.
Ubude becrimp obuphezulu kunokuba buchaziwe buya kubangela "under-crimping," apho ucingo luya kukhululeka phantsi koxinzelelo.Ukuba ixabiso lingaphantsi kwexabiso elichaziweyo, liya kukhokelela "kwi-crimping egqithisileyo", kwaye umqhubi we-copper-clad uya kunqumla kwi-core wire, ebangela umonakalo kwi-core wire.
Ukuphakama kwe-crimping yinqobo kuphela yokujonga imeko yesheath kunye nocingo oluphambili.Kwiminyaka yakutshanje, kumxholo we-miniaturization ye-miniaturization ye-wire harnesses kunye nokwahluka kwezinto ezisetyenzisiweyo, ukuchongwa kobungakanani bemeko yocingo olungundoqo lwecandelo le-crimp terminal liye laba yitekhnoloji ebalulekileyo ukuze kubonwe ngokubanzi iziphene ezahlukeneyo kwinkqubo yokukrazula. .
Izinto zokuhlola imbonakalo yoxinzelelo lwe-welding
Qhakaza ucingo oluchetyiweyo kwisithuba sokusikrazula kwaye uqhagamshele kwitheminali.Xa ucingo lufakwe, i-sheath iya kuqhagamshelana kwaye ihlatywe nge-blade efakwe kwi-slit, idala i-conductivity kunye nokuphelisa isidingo sokususa i-sheath.
[Izinto zokuhlola imbonakalo]
(1) Ucingo lude kakhulu
(2) Umsantsa ophezu kocingo
(3) Iikhondaktha eziphumayo phambi nasemva kweepads zokuthambisa
(4) Uxinzelelo lwe-welding center offset
(5) Iziphene kuqweqwe lwangaphandle
(6) Iziphene kunye nokuguqulwa kwephepha le-welding
A: ikhava yangaphandle
B: Iphepha le-Welding
C: ucingo
Izinto zokuhlola imbonakalo yeWelding
Iimilo zetheminali ezimele kunye neendlela zokuhambisa intambo zinokwahlulwa zibe "luhlobo lwe-tin slot" kunye "nohlobo lomngxuma ongqukuva".Owangaphambili udlula ucingo kwi-terminal, kwaye lo mva udlula intambo ngomngxuma.
[Izinto zokuhlola imbonakalo]
(1) Ucingo oluphambili luphumela ngaphandle
(2) Ukungahambi kakuhle kwe-solder (ukufudumeza okungonelanga)
(3) Ibhulorho ye-solder (i-solder egqithisileyo)
Iimeko zokusetyenziswa kokuhlolwa kwenkangeleko yentambo yocingo kunye novavanyo
Ngokwenziwa kweminiaturization yeentambo zocingo, ukuhlolwa kwenkangeleko kunye novavanyo olusekwe kuqwalaselo olukhulu kuya kuba nzima ngakumbi.
Inkqubo ye-4K ye-ultra-high-definition ye-4K yedijithali ye-microscope "inokuphucula kakhulu ukusebenza kakuhle ngelixa ifezekisa ukubonwa komgangatho ophezulu, ukuhlolwa kwembonakalo kunye nokuvavanya."
Ukudityaniswa kobunzulu besakhelo esipheleleyo sigxininise kwizinto ezine-dimensional
Intambo yokubopha yinto enomacala amathathu kwaye inokujoliswa kuphela ekuhlaleni, nto leyo eyenza kube nzima ukwenza uqwalaselo olubanzi kunye novavanyo olugubungela yonke into ekujoliswe kuyo.
Inkqubo ye-4K yedijithali ye-microscope "i-VHX series" inokusebenzisa umsebenzi "wokuhamba ngexesha lokwenyani" ukwenza ngokuzenzekelayo ubunzulu be-synthesis kunye nokuthatha imifanekiso ye-4K ephezulu-high-definition ngokugxila ngokupheleleyo kwithagethi yonke, okwenza kube lula ukuyiqhuba ngokuchanekileyo kunye nokudibanisa. uqwalaselo lolwandiso olusebenzayo, uhlolo lwenkangeleko kunye noVavanyo.
Umlinganiselo we-Wap of wire harness
Xa kusenziwa umlinganiselo, akufuneki kusetyenziswe i-microscope kuphela, kodwa kufuneka kusetyenziswe nezinye izixhobo zokulinganisa.Inkqubo yokulinganisa inzima, idla ixesha kwaye ifuna umsebenzi.Ukongezelela, amaxabiso alinganisiweyo awakwazi ukubhalwa ngokuthe ngqo njengedatha, kwaye kukho iingxaki ezithile malunga nokusebenza kakuhle kunye nokuthembeka.
Inkqubo ye-4K yedijithali ye-microscope "uchungechunge lwe-VHX" luxhotyiswe ngezixhobo ezahlukeneyo "zomlinganiselo we-dimensional dimensional".Xa ulinganisa idatha eyahlukeneyo efana ne-angle ye-wire harness kunye ne-cross-section crimping height ye-terminal e-crimped, umlinganiselo unokugqitywa ngemisebenzi elula.Ukusebenzisa i-"VHX Series", awukwazi ukufikelela kuphela imilinganiselo yobungakanani, kodwa ugcine kwaye ulawule idatha efana nemifanekiso, amanani amanani, kunye neemeko zokudubula, ukuphucula kakhulu ukusebenza kakuhle.Emva kokugqiba umsebenzi wokugcina idatha, usenokukhetha imifanekiso edlulileyo kwi-albhamu ukwenza umsebenzi wokulinganisa owongezelelweyo kwiindawo ezahlukeneyo kunye neeprojekthi.
Ukulinganisa i-angle ye-warpage ye-arness angle usebenzisa i-4K yedijithali ye-microscope inkqubo "VHX series"
Usebenzisa izixhobo ezahlukeneyo ze "2D Dimension Measurement", unokugqiba ngokulula imilinganiselo yobungakanani ngokucofa nje kwi-engile elungileyo.
Ukuqwalaselwa kwe-core caulking yocingo olungachatshazelwa yiglosi yentsimbi
Ukuchaphazeleka ngokubonakaliswa okuvela kumphezulu wesinyithi, ukujonga ngamanye amaxesha kunokwenzeka.
Inkqubo ye-4K yedijithali ye-microscope "uchungechunge lwe-VHX" luxhotyiswe "nge-halo ukupheliswa" kunye "nokususwa kwe-halo ye-annular", enokuphelisa ukuphazamiseka kokubonakalisa okubangelwa yi-gloss ye-metal surface kunye nokuqwalasela ngokuchanekileyo kunye nokubamba i-caulking state of the core wire.
I-Zoom shot of the caulking part of the wiring harness
Ngaba ukhe wazibonela ukuba kunzima ukugxila ngokuchanekileyo kwizinto ezincinci ezinokwakheka kuka ntathu ezifana ne-wire harness caulking ngexesha lokuhlolwa kwenkangeleko?Oku kwenza kube nzima kakhulu ukujonga iindawo ezincinci kunye nemikrwelo emihle.
Inkqubo ye-4K yedijithali ye-microscope "I-VHX Series" ixhotyiswe nge-motorized lens converter kunye ne-high-resolution lens ye-HR, ekwazi ukuguqulwa kokwandisa ngokuzenzekelayo ukusuka kwi-20 ukuya kwi-6000 amaxesha ukufezekisa "i-zoom engenamthungo."Yenza nje imisebenzi elula kunye nempuku okanye isilawuli esisesandleni, kwaye unokugqibezela ngokukhawuleza ukujongwa kwe-zoom.
Inkqubo yoqwalaselo ejikeleza yonke into eqonda uphononongo olusebenzayo lwezinto ezinokwakheka kuka ntathu
Xa uqwalasela ukubonakala kweemveliso ezithathu-ntathu ezifana neentambo zocingo, ukusebenza kokutshintsha i-angle yento ekujoliswe kuyo kwaye ukuyilungisa kufuneka kuphindwe, kwaye ugxininiso kufuneka luhlengahlengiswe ngokwahlukileyo kwi-angle nganye.Akunakugxila kuphela kwindawo yendawo, kunzima ukuyilungisa, kwaye kukho ii-angles ezingenakubonwa.
Inkqubo ye-4K ye-microscope yedijithali "i-VHX series" inokusebenzisa "inkqubo yokujonga yonke into" kunye ne "high-precision X, Y, Z electric stage" ukubonelela ngenkxaso yeentshukumo eziguquguqukayo zentloko yenzwa kunye nenqanaba elingenakwenzeka ezinye iimicroscopes..
Isixhobo sohlengahlengiso sivumela uhlengahlengiso olulula lwee-axes ezintathu (intsimi yokujonga, i-axis yokujikeleza, kunye ne-tilt axis), evumela ukujonga kwii-angles ezahlukeneyo.Ngaphezu koko, nangona i-tilted okanye ijikelezwe, ayiyi kusinda kwintsimi yokujonga kwaye igcine i-target phakathi.Oku kuphucula kakhulu ukusebenza kakuhle kokujonga ukubonakala kwezinto ezithathu.
Uhlalutyo lwemilo ye-3D eyenza uvandlakanyo lobungakanani beetheminali zecrimp
Xa uqwalasela ukubonakala kweetheminali ezinqambileyo, akuyimfuneko kuphela ukugxila kwindawo ekujoliswe kuyo ntathu-ntathu, kodwa kukho iingxaki ezifana nokungahambi kakuhle kunye nokuphambuka kovavanyo lwabantu.Kwiithagethi ezine-dimensional, zinokuvavanywa kuphela ngemilinganiselo ye-dimensional-dimensional.
Inkqubo ye-microscope yedijithali ye-4K "uchungechunge lwe-VHX" alukwazi ukusebenzisa kuphela imifanekiso ye-4K ecacileyo yoqwalaselo olukhulisiwe kunye nomlinganiselo wesayizi we-dimensional-dimensional, kodwa inokubamba iimilo ze-3D, yenza umlinganiselo we-3-dimensional size, kwaye wenze umlinganiselo we-contour kwicandelo ngalinye elinqamlezayo.Uhlalutyo kunye nomlinganiselo wemilo ye-3D inokugqitywa ngokusebenzisa imisebenzi elula ngaphandle kobuchule bomsebenzisi.Inokuthi ngaxeshanye ifezekise uvavanyo oluphezulu kunye nobungakanani benkangeleko yeetheminali ezinqatyisiweyo kunye nokuphucula ukusebenza kakuhle.
Umlinganiselo ozenzekelayo wamacandelo ekheyibhile
Inkqubo ye-microscope yedijithali ye-4K "uchungechunge lwe-VHX" lunokusebenzisa izixhobo ezahlukeneyo zokulinganisa ukugqiba ngokulula imilinganiselo eyahlukeneyo ezenzekelayo usebenzisa imifanekiso eqingqiweyo enqamlezileyo.
Ngokomzekelo, njengoko kubonisiwe kumzobo ongezantsi, kunokwenzeka ukulinganisa ngokuzenzekelayo kuphela indawo yocingo olungundoqo lwecandelo lomnqamlezo olunqamlekileyo.Ngale misebenzi, kunokwenzeka ukuba ukhangele ngokukhawuleza kunye nobungakanani bemeko yocingo olungundoqo lwenxalenye ye-caulking engenakubanjwa ngokulinganisa ubude be-crimping kunye nokuqwalaselwa kwecandelo lodwa.
Izixhobo ezitsha zokuphendula ngokukhawuleza kwiimfuno zemarike
Kwixesha elizayo, imfuno yemarike yeentambo zocingo iya kunyuka.Ukuze kuhlangatyezwane neemfuno ezikhulayo zemarike, uphando olutsha kunye nophuhliso, iimodeli zokuphucula umgangatho kunye neenkqubo zokuvelisa kufuneka zisekwe ngokusekelwe kwidatha yokufumanisa ngokukhawuleza nangokuchanekileyo.
Ixesha lokuposa: Dec-26-2023