• Iintambo zokubopha

Iindaba

Imiyalelo ehambelanayo ye-automobile wiring harness ephindwe kabini eludongeni ityhubhu yokucutha ubushushu kunye nobungakanani boqhagamshelwano lwentambo yokubopha

1.0
Ubungakanani besicelo kunye nengcaciso
1.1 Ifanele i-automotive wiring harness kabini-udonga ubushushu shrinkable iimveliso series tube.

1.2 Xa isetyenziswa kwiintambo zocingo zemoto, kwi-terminal wiring, iingcingo zocingo kunye ne-wireless end wiring, iinkcukacha kunye nemilinganiselo yetyhubhu eshwabeneyo yobushushu ihambelana nereferensi yobungakanani obuncinci kunye nobukhulu bemilinganiselo yendawo egqunyiweyo.

2.0
Ukusetyenziswa kunye nokukhetha
2.1 Idayagram ye-terminal wiring

i-terminal wiring-1

2.2 Idayagram yoqhagamshelwano lweengcingo

i-terminal wiring-2

2.3 Imiyalelo yokusetyenziswa nokukhetha
2.3.1Ngokoluhlu oluncinci kunye nobuninzi besangqa sendawo egqunyiweyo ye-terminal (emva kokuphazamiseka), ubuncinci kunye nobuninzi obusebenzayo uluhlu lwedayamitha yentambo kunye nenani leentambo, khetha ubungakanani obufanelekileyo betyhubhu yokunciphisa ubushushu, jonga ngezantsi ngeenkcukacha Itheyibhile. 1.

2.3.2Qaphela ukuba ngenxa yeemeko ezahlukeneyo zokusetyenziswa kunye neendlela, unxulumano olucetyiswayo lwembalelwano kunye noluhlu olukwiThebhile 1 lwenzelwe ireferensi kuphela;kuyimfuneko ukumisela imbalelwano efanelekileyo esekelwe kusetyenziso olululo kunye nokuqinisekiswa, kwaye wenze uqokelelo lwedathabheyisi.

2.3.3Kubudlelwane obuhambelanayo kwiThebhile 1, "Umzekelo we-Application Wire Diameter" unika ubuncinci okanye ubuninzi bedayamitha yocingo enokuthi isetyenziswe xa kukho iingcingo ezininzi zocingo olufanayo.Nangona kunjalo, kwisicelo sokwenene, kukho iingcingo ezininzi ezineedamitha ezahlukeneyo zocingo kwelinye icala loqhagamshelwano lwentambo.Ngeli xesha, unokuthelekisa i-"sum of wire diameters" ikholamu kwiThebhile 1. Isixa sangempela se-diameters yocingo kufuneka sibe phakathi koluhlu lwee-dimeters ze-wire, kwaye emva koko uqinisekise ukuba luyasebenza.

2.3.4Kwi-terminal i-wiring okanye i-wiring ye-wire, i-circumference esebenzayo okanye uluhlu lwe-wire diameter ye-tube ehambelanayo yokushisa ukushisa kufuneka ithathelwe ingqalelo, kwaye kufuneka ikwazi ukugubungela ngaxeshanye ubuncinci kunye nemilinganiselo ephezulu (i-circumference okanye i-diameter ye-wire) yento egqunyiweyo.Kungenjalo, kufuneka kunikwe ingqwalaselo ephambili ekuzameni ukusebenzisa iityhubhu ezishwabeneyo zobushushu zezinye iinkcukacha ukuze kubonwe ukuba ziyakwazi ukuhlangabezana neemfuno zokusetyenziswa;okwesibini, uyila kwaye utshintshe indlela yocingo ukuze ikwazi ukuhlangabezana neemfuno ngexesha elinye;okwesithathu, yongeza ifilimu okanye i-rubber particles kwisiphelo esingenako ukuhlangabezana nexabiso eliphezulu, ubuncinci Yongeza ishubhu yokunciphisa ukushisa ukuya kwelinye icala;okokugqibela, yenza ngokwezifiso imveliso yetyhubhu eshwabeneyo yobushushu okanye esinye isisombululo sokutywina sokuvuza kwamanzi.

2.3.5Ubude bombhobho otshisayo obushushu kufuneka bumiselwe ngokuhambelana nobude bokwenene bokukhusela isicelo.Ngokuxhomekeke kububanzi bocingo, ityhubhu yokucutha ubushushu edla ngokusetyenziswa kwi-terminal wiring yi-25mm ~ 50mm ubude, kwaye ityhubhu eshwabeneyo yobushushu esetyenziselwa ukubiyela ucingo yi-40 ~ 70mm ubude.Kunconywa ukuba ubude betyhubhu yokukhusela i-shubhu yokukhusela i-cable insulation yi-10mm ~ 30mm, kwaye ikhethwe ngokweenkcukacha ezahlukeneyo kunye nobukhulu.Jonga iTheyibhile 1 ngezantsi ngeenkcukacha.Okukhona ubude bokhuseleko, kokukhona isiphumo sokutywinwa singangeni manzi singcono.

2.3.6Ngokwesiqhelo, phambi kokuba ukrune iitheminali okanye ukruqule/uwelding iingcingo, beka ityhubhu yokucutha ubushushu kwiingcingo kuqala, ngaphandle kwendlela yokuvala i-wiring engangeni manzi (oko kukuthi, zonke iingcingo zikwisiphelo esinye, kwaye akukho ndawo yokuphuma okanye i-terminal. esinye isiphelo) Iingcingo).Emva kwe-crimping, sebenzisa umatshini wokunciphisa ukushisa, umpu womoya oshushu, okanye enye indlela yokufudumeza ethile ukwenza ukutshisa ukutshisa ukucutha ityhubhu yokunciphisa ukushisa kwaye uyilungise kwindawo yokukhusela eyilelwe.

2.3.7Emva kokunciphisa ukushisa, ngokweemfuno zoyilo okanye zokusebenza, ukuhlolwa okubonakalayo kukhethwa ukuqinisekisa ukuba umgangatho womsebenzi ulungile.Umzekelo, khangela inkangeleko iyonke kwizinto ezingaqhelekanga ezifana ne-bulges, inkangeleko engalinganiyo (mhlawumbi kungabikho ukushisa), ukukhuselwa kwe-asymmetric (indawo ishukumile), umonakalo ophezulu, njl.khangela iziphelo zombini Ingaba isigqubuthelo siqinile, nokuba iglue iyaphuphuma kwaye ukutywinwa ekupheleni kocingo kulungile (ngokuqhelekileyo ukuphuphuma kwe-2 ~ 5mm);ingaba ukukhuselwa kokutywinwa kwi-terminal kulungile, nokuba i-glue igqithise ngaphezu komda ofunekayo ngokuyila, ngaphandle koko inokuchaphazela indibano.njl.

2.3.8Xa kuyimfuneko okanye kuyimfuneko, iisampulu iyafuneka ukuze kuhlolwe isitywina esingenamanzi (isixhobo sokuhlola esikhethekileyo).

2.3.9Isikhumbuzo esikhethekileyo: Iitheminali zentsimbi ziqhuba ubushushu ngokukhawuleza xa zishushu.Xa kuthelekiswa neengcingo ezigqunyiweyo, zifunxa ubushushu obuninzi (iimeko ezifanayo kunye nexesha elifanayo zifunxa ubushushu obuninzi), ziqhube ubushushu ngokukhawuleza (ukulahleka kobushushu), kwaye zisebenzise ubushushu obuninzi ngexesha lokufudumeza kunye nokusebenza kokuncipha.Ubushushu bukhulu ngokwethiyori.

2.3.10Ukusetyenziswa kunye needayamitha ezinkulu zocingo okanye inani elikhulu leentambo, xa i-adhesive eshushu enyibilikayo ye-tube yokushisa iyancipha ngokwayo akwanelanga ukuzalisa izithuba phakathi kweentambo, kuyacetyiswa ukuba kufakwe amasuntswana erabha (i-ring-shaped) okanye ifilimu ( sheet-shaped) Ukwandisa ubuninzi beglu phakathi kweengcingo ukuqinisekisa ukutywinwa kokutywinwa kwamanzi.Kucetyiswa ukuba ubungakanani betyhubhu yokunciphisa ubushushu ≥14, ububanzi bocingo bukhulu kwaye inani leentambo likhulu (≥2), njengoko kuboniswe kwiMizobo 9, 10, kunye ne-11. Ngokomzekelo, i-18.3 inkcazo yokushisa iyancitshiswa ityhubhu, i-8.0mm ye-wire diameter, i-2 iingcingo, idinga ukongeza ifilimu okanye i-rubber particles;I-5.0mm yocingo ububanzi, iingcingo ezi-3, kufuneka zongeze ifilimu okanye amaqhekeza erabha.

i-terminal wiring-3

2.4 Itheyibhile yoKhetho yetheminali kunye neesayizi zedayamitha yocingo ezihambelana neenkcukacha zetyhubhu yokuncipha kobushushu (iyunithi: mm)

i-terminal wiring-4
i-terminal wiring-5

3.0
Ukuncipha kobushushu kunye nomatshini wokucutha ubushushu kwityhubhu yokucutha ubushushu kwiintambo zokubopha iintambo zemoto
3.1 Uhlobo lweCrawler lusebenza ngokuqhubekayo umatshini wokucutha ubushushu
Eziqhelekileyo ziquka TE (Tyco Electronics)'s M16B, M17, kunye M19 series ubushushu oomatshini shwabanisa, Shanghai Rugang Automation kaThixo TH801, TH802 uthotho oomatshini ukushwabana ubushushu, kunye noomatshini ukushwabana ubushushu Henan Tianhai, njengoko kubonisiwe kwiFigure 12 kunye 13.

i-terminal wiring-6

3.2 Umatshini wokucutha ubushushu ngokufakwa
Eziqhelekileyo ziquka i-TE (iTyco Electronics) ye-RBK-ILS Processor MKIII umatshini wokunciphisa ubushushu, i-Shanghai Rugang Automation's TH8001-plus i-digital networked networked terminal i-terminal yokucutha ubushushu umatshini, TH80-OLE series online umatshini ukushwabana ubushushu, njl, njengoko kubonisiwe kuMfanekiso 14 , 15 kunye ne-16 ebonisiweyo.

i-terminal wiring-7
i-terminal wiring-8

3.3 Imiyalelo yemisebenzi yokunciphisa ubushushu
3.3.1Ezi ntlobo zingentla zoomatshini bokucutha ubushushu zizo zonke izixhobo zokuthoba ubushushu ezikhupha ubushushu obuthile kwindibano yokusebenzela ukuba bubushushu.Emva kokuba ityhubhu yokunciphisa ubushushu kwindibano ifikelele ekunyukeni okwaneleyo kobushushu, ityhubhu yokuncipha kobushushu iyancipha kwaye i-adhesive inyibilika eshushu iyanyibilika.Idlala indima yokubopha ngokuqinileyo, ukutywina kunye nokukhulula amanzi.

3.3.2Ukuchaneka ngakumbi, inkqubo yokuncipha kobushushu ngokwenene yityhubhu yokuncipha kobushushu kwindibano.Ngaphantsi kweemeko zokufudumeza kumatshini wokunciphisa ubushushu, ityhubhu yokucutha ubushushu ifikelela kwiqondo lobushushu lokuncipha kobushushu, ityhubhu yokuncipha kobushushu iyancipha, kwaye incamathela eshushu enyibilikayo ifikelela kwiqondo lobushushu lokunyibilika., i-glue eshushu iyancibilika igeleza ukuzalisa izikhewu kwaye ibambelele kwi-workpiece egqunyiweyo, ngaloo ndlela yenza isitywina somgangatho ongenamanzi okanye icandelo lendibano yokukhusela ekhuselayo.

3.3.3Iintlobo ezahlukeneyo zoomatshini bokucutha ubushushu bunamandla ahlukeneyo okufudumeza, oko kukuthi, ubungakanani bobushushu obuphuma kwindibano yokusebenza ngexesha leyunithi, okanye ukusebenza kakuhle kobushushu, kuyahluka.Ezinye zikhawuleza, ezinye zicotha, ixesha lokusebenza lokunciphisa ubushushu liya kwahluka (umatshini wokukhasa ulungelelanisa ixesha lokufudumeza ngesantya), kunye nobushushu besixhobo ekufuneka sisetwe buya kwahluka.

3.3.4Nokuba oomatshini bokunciphisa ubushushu bemodeli efanayo baya kuba nempumelelo eyahlukeneyo yokukhupha ubushushu ngenxa yokungafani kwexabiso lemveliso yokufudumeza isixhobo, iminyaka yezixhobo, njl.

3.3.5Amaqondo obushushu abekiweyo aba matshini bangentla bokunciphisa ubushushu aphakathi kwe-500 ° C kunye ne-600 ° C, kunye nexesha elifanelekileyo lokufudumeza (umatshini wokukhasa ulungelelanisa ixesha lokufudumeza ngesantya) ukwenza imisebenzi yokunciphisa ubushushu.

3.3.6Nangona kunjalo, iqondo lobushushu elibekiweyo lesixhobo sokunciphisa ubushushu alibonisi ubushushu bokwenyani obufikelelwe yindibano yokuncipha kobushushu emva kokuba ishushu.Ngamanye amazwi, ityhubhu yokucutha ubushushu kunye nezixhobo zayo zokusebenza akufuneki ukuba zifikelele kumakhulu aliqela edigri ezibekwe ngumatshini wokucutha ubushushu.Ngokuqhelekileyo, kufuneka zifikelele kwiqondo lobushushu le-90 ° C ukuya kwi-150 ° C ngaphambi kokuba zibe nobushushu kwaye zisebenze njengetywina lokukhupha amanzi.

3.3.7Iimeko ezifanelekileyo zenkqubo kufuneka zikhethwe kwimisebenzi yokunciphisa ubushushu ngokusekwe kubungakanani betyhubhu yokunciphisa ubushushu, ukuqina kunye nokuthamba kwezinto, umthamo kunye neempawu zokufunxa ubushushu bento egqunyiweyo, umthamo kunye neempawu zokufunxa ubushushu besixhobo sokulungiswa kwesixhobo, kunye nobushushu be-ambient.

3.3.8Ungasebenzisa ithemometha ngokwesiqhelo kwaye uyibeke kumngxuma okanye kwitonela yesixhobo sokunciphisa ubushushu phantsi kweemeko zenkqubo, kwaye ujonge elona qondo lobushushu liphezulu elifikelelwa yithemometha ngexesha lokwenyani njengokulinganisa amandla okuvelisa ubushushu besixhobo sokunciphisa ubushushu ngelo xesha. ixesha.(Qaphela ukuba phantsi kweemeko ezifanayo zenkqubo yokunciphisa ubushushu, ukunyuka kweqondo lokushisa kwethemometha kuya kwahluka ukusuka kwiqondo lokushisa lokunyuka kwe-heat shrink workpiece yendibano ngenxa yomahluko wevolumu kunye nokunyuka kobushushu emva kokufudumeza, ngoko ukunyuka kweqondo lokushisa ithemometha Ukunyuka kobushushu obulinganisiweyo kusetyenziswa kuphela njengereferensi yokulinganisa iimeko zenkqubo kwaye ayimeli ukunyuka kweqondo lobushushu eliya kufikelela kwindibano yokucutha ubushushu)

3.3.9Imifanekiso ye-thermometer iboniswe kwiMifanekiso 18 kunye ne-19. Ngokuqhelekileyo, iprobe ethile yokushisa iyadingeka.

i-terminal wiring-9

Ixesha lokuposa: Nov-14-2023