Njengoko abaqhubi be-aluminium besebenza ngakumbi kwii-ochemotive wirings, eli nqaku lihlalutya itekhnoloji yoqhagamshelo lwe-Aluminium ye-Aluminium yoLawulo lwe-Aluminium ye-Aluminium.
01 Ubume
Ngokukhuthaza ukusetyenziswa kwezikhundla zealuminiyam kwiinqwelo zokugcina izilwanyana, ukusetyenziswa kwezikhundla zeAluminiyam endaweni yabaqhubi bemveli bemveli bayanda. Nangona kunjalo, kwinkqubo yokwenza isicelo se-aluminium ithatha indawo yobhedu, i-electrochemical i-Incomosion, kunye nomqhubi weqondo lokuqhuba, kunye ne-oxiotion i-oxidation ziingxaki eziza kujongana nazo ziconjululwe ngexesha lenkqubo yokwenza isicelo. Kwangelo xesha, ukusetyenziswa kweengcingo ze-aluminium Ukutshintsha iingcingo zobhedu kufuneka kuhlangatyezwane neemfuno ze-wires yoshicilelo lokuqala. Iipropathi zombane kunye noomatshini bokuthintela ukonakaliswa kwentsebenzo.
Ukuze kusonjululwe iingxaki ezinje nge-ElectroOchemion, kunye neCresskring I-Oximes ngexesha lokusetyenziswa kwee-Alweminium, okwangoku, i-weltrasonic yelding, kunye ne-plalma welding.
Oku kulandelayo luhlalutyo kunye nokuthelekisa intsebenzo yemigaqo yonxibelelwano kunye nezakhiwo zezi ntlobo zonxibelelwano.
I-02 ye-falling ye-welding kunye noxinzelelo lwelding
I-fanction yelding kunye noxinzelelo ekujonineni, kuqala Sebenzisa iirods zobhedu kunye ne-aluminium rods ye-welding ye-fact, kwaye emva koko uchithe iintonga zobhedu ukwenza uqhagamshelo lombane. I-rods ye-aluminium yenziwe ngomatshini kwaye ifakwe ukwenza i-Aluminium Crimp iphela, kwaye iveliswe i-alupinum kunye ne-Aleminium. Emva koko ucingo lwe-aluminium lufakwe kwi-Aluminium Surfiling Isiphelo sendlela yoshicilelo ye-Alumrinum kunye ne-Hyvraulid nge-wire ye-wire ye-wire kunye ne-wire yendaleko yokugcwalisa umqhubi ophakathi kwe-Aleminium kunye ne-terminam ye-Coprepper, njengoko kubonisiwe kumzobo 1.
Xa kuthelekiswa nezinye iifom zonxibelelwano, i-Dection Sulting kunye nengcinezelo yeWelding yeyoMveliso yoCeli-Aluminium Alpres Alpen ngokusebenzisa i-rods ye-rods ye-rods kunye neentonga ze-aluminium. Umphezulu we-welding unxibe iyunifomu engaphezulu, emdaka, ukuphepha ingxaki ye-thermal creep ebangelwa yi-coefficents eyandisiweyo ye-coper ye-coper kunye ne-aluminium. Ukongeza, ukumiliselwa kwendawo yenguqu ye-Alloty nayo kuphepha ngokufanelekileyo i-Electrochemical Sorndochemion ebangelwa yimisebenzi eyahlukeneyo yentsimbi phakathi kobhedu kunye ne-aluminium. Ukutywinwa kobushushu obusemva kobushushu kusetyenziselwa ukwahlula ukutshiza kwetyuwa kunye ne-vapor yamanzi, ekwakuphepha ngokufanelekileyo ukuvela kwe-ilrosion. Nge-hydraulic chrim ye-wire ye-aluminium kunye ne-alminium crimp yesiphelo sendlela ye-Aluminium ye-Aluminium ye-Aluminium ye-Aluminium ye-Aluminium ye-Aluminium ye-Aluminium Supreky kunye nodonga lwangaphakathi lwe-crmif. Umdibaniso we-welding uphucula ukusebenza kombane konxibelelwano kwaye ubonelela ngeyona ndlela ithembekileyo yentsebenzo.
I-03 yedlelo
I-Ilding Ilding isebenzisa ityhubhu ye-aluminium ukuya kwi-crimp kwaye yenze umqhubi wealuminium. Emva kokusika ubuso besiphelo, i-welding yedreyini yenziwa kunye ne-copper terminal. Unxibelelwano lwe-welding phakathi komxhasi we-wire kunye nesiphelo sendlela yobhedu kugqityiwe ngokuthi, njengoko kubonisiwe kumzobo 2.
I-Procing Welding ixhuma iingcingo zeAluminium. Okokuqala, i-tube ye-aluminium ifakwe kumqhubi we-aluminium wire ngokutyumza. Ubume bentsundu yomqhubi ukuqhekezwa ngokuqhekeka ukwenza icandelo lomngcwabo oqingqiweyo. Emva koko icandelo le-welding licekeceke ngokuguqula inkqubo. Ukulungiswa kwendawo ye-welding. Isiphelo sesiphelo sendlela yobhedu luhlu lonxibelelwano lombane, kwaye esinye isiphelo nguMphezulu wonxibelelwano lwe-weldic. Umphezulu we-welding terminal kunye nomphezulu we-welding wire wilding kwaye uqhagamshelwe ngokwenza i-welding, kwaye emva koko i-Dolding Flash inqunyulwe i-Aluminium wire wire wire wire ye-Aluminium ye-Aluminium ye-Aluminium wire.
Xa kuthelekiswa nezinye iifom zonxibelelwano, ukumbandela kwe-falling uqhagamshelo phakathi kobhedu kunye ne-aluminium ngokusebenzisa i-welsting yobhedu phakathi kweendawo zobhedu phakathi kwe-coreper kunye ne-aluminium yokucoca ubhedu kunye ne-almininum. Indawo yobhedu-ialuminum ye-wliction yendawo yotshintsho itywinwe nge-adhedy shrick tub tuing kamva. Indawo ye-welding ayizukuvezwa ngumoya kunye nokufuma, ukunciphisa ukonwaba. Ukongeza, indawo ye-welding kulapho umqeshwa we-aluminium wire oxhunyiwe ngokuthe ngqo kwi-Copper terminal nge-welding, enyusa ngokufanelekileyo amandla akhutshiwe kwaye enze inkqubo yokulungisa ilula.
Nangona kunjalo, izinto ezingalunganga zikhona ngokunxibelelana phakathi kweengcingo ze-Alweminium kunye ne-Copper-Iamuminum kwi-ofisi ye-Delting Preding Applings ekhethekileyo ye-wireding ifuna i-asethi ye-wire ye-wire. Okwesibini, kwimpikiswano yedrafti ngexesha lenkqubo, isakhiwo se-wire so wire sine-thedition yedrafti, ekhokelela kwii-caves kwindawo yoqhagamshelo lwe-Weldtions. Ubukho bothuli kunye nezinye izinto ezinqabileyo ziya kuchaphazela umgangatho wokugqibela we-Welding, obangela ukungazinzi kwipropathi yoomatshini kunye nombane boqhagamshelo lwe-welding.
I-04 iltrasonic welding
I-ultrasonic ye-iltrasonic yocingo le-altramon isebenzisa izixhobo ze-Iltrasosonic ze-weltrasonic zelding ukudibanisa iingcingo ze-aluminium kunye neendawo zokushicilela kobhedu. Ngokusebenzisa i-oSFAPY YOKUGQIBELA YOKUGQIBELA YENKCAZO YOKUGQIBELA YOKUGQIBELA I-WORROSONICS SINID, I-ALMUMIRY WIROOILDS kunye nee-wimi ze-aluminium kunye nee-wiminum ze-aluminium kunye ne-Coper-terminals iqhagamshelwe kwi-Alumnum iboniswe kumzobo 3.
Uqhagamshelo lwe-weltrasonic weltrasonic ixa i-aluminium wiris kunye neeterminals zobhedu zishukumisa amaza aphezulu e-ortrasonic. Ukungqinelana kunye nokuxabana phakathi kobhedu kunye ne-aluminium Gqibezela unxibelelwano phakathi kobhedu kunye ne-aluminium. Kuba bobabini ubhedu kunye ne-aluminium banesakhiwo esijolise kubuso se-cuic sub seac sensic, kwimo yokugcina i-osciction ephezulu phantsi kwale meko, ukutshintshwa kwe-Atomic kwi-Atostical Wags, ukuphepha ngokufanelekileyo ukuvela kwe-elektroniki. Kwangelo xesha, ngexesha lenkqubo yeWeltrasonic yeWeltrasonic, ungqimba lwe-oxide kumphezulu we-Aluminium Oppertor Offed, kwaye emva koko unxibelelwano lwe-welding lugqityiwe, oluphucula iipropathi zombane kunye noomatshini bokunxibelelana.
Xa kuthelekiswa nezinye iifom zonxibelelwano, izixhobo zeWeltrasonic zeWelding sisixhobo esisetyenziselwa ukuqhubekisa ii-wire hares. Ayifuni utyalo-mali olutsha lwezinto ezintsha. Kwangelo xesha, i-terminals isebenzisa i-copper terminals yesitampu, kwaye iindleko zendlela iphantsi, ngoko ke inoncedo oluxabisekileyo. Nangona kunjalo, ukungancedi kwakhona. Xa kuthelekiswa nezinye iifom zonxibelelwano, i-weltrasonic welding ineempawu ezibuthathaka zoomatshini kunye nokunganyangeki kwentshukumo engalunganga. Ke ngoko, ukusetyenziswa konxibelelwano lwe-weltrasonic welding akucetyiswa kwiindawo eziphakamileyo zokuhambahamba.
I-05 yePlasma welding
I-Plasma ye-Plasma isebenzisa i-Copper-terminals kunye neengcingo ze-aluminium uqhagamshelo lwe-crmP, kwaye emva koko yongeza i-Ircn, i-Arc ye-PROC isetyenziselwa ukuqhagamshela, kwaye igcwalise indawo ye-aldinum yowio, njengoko kubonisiwe kumzobo 4.
I-Plasma i-ilding ye-Aluminiyam abaqhubi kuqala basebenzise i-Plasma ye-Plasma ye-Copper, kunye nokuqhekeka kunye nokuthatyathwa kwezikhundla ze-aluminium zigqityiwe ngokutyisa. I-Plasma Weldings iFomu ye-Barrel ye-Barrel emva konyulo, kwaye ke indawo ye-terminal ye-terminal izaliswe ngumthengisi we-zinc-equkethwe, kwaye isiphelo esisesiphuhlisiweyo songeza i-gwebanini ye-zinc Phantsi kwe-irc ye-Plasma Arc, i-themer ye-zinc ishushu kwaye inyibilikisiwe, kwaye ingena ngomsantsa wecingo kwindawo yokuqhekeza inyathelo le-capillary kunye neengcingo zeAluminium.
I-Plasma Welding Aluminium ye-Aluminium Gqibezela unxibelelwano olukhawulezileyo phakathi kweengcingo ze-aluminium kunye neendawo zobhedu ngokuzoba, zibonelela ngeepropathi ezinokuthenjwa. Kwangelo xesha, ngexesha lenkqubo yokuqhekeka, ngokusebenzisa umyinge wokucinezelwa kwe-70% ukuya kwi-80%, intshabalalo yombane, kwaye iphucule ukunganyangeki kombane, kwaye kuthintele ukufudumeza amanqaku. Emva koko yongeza i-gwebani ye-zinc-equlethe indawo yokuphela kwendawo ekrwada, kwaye usebenzise i-plasma beam ukuya kwi-iradiate kwaye ubushushu kwindawo ye-welding. Igosa le-zinc-elinetyala liyatshiswa kwaye linyibilikisiwe, kwaye umrhwebi ugcwalisa umsantsa kwindawo ekrwada kwisenzo se-capillary, ukufezekisa amanzi etyuwane. I-Vapor I-Sheatis ithintela ukwenzeka kwe-elektroniki. Kwangelo xesha, kuba umrhwebi wodwa kwaye udutyulwe, indawo yenguqu yenziwa, enokuthintela i-themes ye-thermal eqengqelekayo kwaye inciphise umngcipheko wokunganyangeki kunye nokuvalwa komoya. Ngokusebenzisa i-plasma i-welling yendawo yoqhagamshelo, ukwenziwa kombane kwendawo yoqhagamshelo kuphuculwe ngokufanelekileyo, kwaye oomatshini bokusebenza konxibelelwano nabo baphuculwe ngakumbi.
Xa kuthelekiswa nezinye iifom zoqhagamshelo, i-Plasma ivelisa i-Shengisa i-Copper Copper kunye nabaqhubi be-aluminium ngokusebenzisa ungqimba kunye nezomelezwe i-welding ye-welding, ukunciphisa ngokufanelekileyo ukuvela kwe-electrochemical. Kwaye umntu oqinileyo oqinileyo usongela ubuso be-Aleminium ukuze i-Alominium yosiphelo ukuze i-Copper kunye ne-coper core ayizukunxibelelana nomoya kunye nokufuma, ukunciphisa ukonwaba. Ukongeza, indawo yotshintsho olwenzileyo kunye ne-Willing ye-Welding ye-Welding ilungisa i-Copper terminalis kunye ne-Aluminium Wire, ngokuphumeza amandla aphumileyo amajoyina kwaye enze inkqubo yokulungisa ilula. Nangona kunjalo, ukungancedi kwakhona. Ukusetyenziswa kwePlasma iWeliling kwi-Wire Deance Avers Avers Apple Actions izixhobo ezinikezelweyo, ezinokutshintsha okungasebenziyo kwaye zikhulise i-asethi ezilungisiweyo. Okwesibini, kwinkqubo yePlasma Welding, umrhwebi ugqityiwe ngesenzo se-capillary. Inkqubo yokugcwalisa i-GAP kwindawo ekrwada ayilawuleki, ikhokelela kumgangatho wokugqibela wokugqibela kwindawo yePlasma welding, okukhokelela ekuphambekeni okukhulu kwendlela yokusebenza kombane kunye noomatshini bokusebenza.
IXESHA LOKUQALA: NgoFebruwari-19 ukuya ku-2004